![]() ![]() These processes take a lot of time and effort from engineering to determine the best fit for your product, and that doesn’t even factor in the investment in purchasing fasteners, tooling and calibration units. Why Process Monitoring Is More Important Than Ever Janu5:50 pm Leave a Commentĭeciding on what fastener to use on an assembly takes a lot of time and effort.įirst you have to analyze what fastener will provide the proper strength and grip to secure joints, and then combine that with the right tooling to make installations efficient.Contact us to learn more about fastener automation and how it could be a solution at your location. The Sherex Engineering Team can help determine the best tooling option at your facility, including if automation is an viable option. Sherex has a wide range of fastening installation systems that can satisfy a wide range of high volume rivet nut and clinch nut installations. Maintenance on automation systems will occur over time, and it might be recommended to have yearly scheduled maintenance on the systems to ensure efficient performance, but during that time there could potentially be no rework, no waste, and outstanding quality at no operator expense. But factor in increased quality of installations, increased throughput, and ability for the fastening system to be more efficient and able to run without operators, the return on investment could be substantial over time if you factor in labor costs. What’s the cost? And will I make my money back? It’s no secret that automation is more expensive than a traditional spin-pull, line ready tool like the FLEX-5. This is the most important factor in any decision about automation. This also prevents potentially dozens or hundreds of unsatisfactory installations from taking place. If an installation is improper, a stop tool function is an option to ensure no more unsatisfactory installations take place which would avoid rework and material waste. Some systems also come with process monitoring, which can tell if the part has been installed properly based on a variety of factors, including pulling force of the system and material thickness of the application. Automated fastening systems install parts to the exact force and at the exact location every time. ![]() MDS A240-BI Stationary Robotic Workstation installs rivet nutsįor as intelligent as mankind is, we’re also clumsy. Multiply that over the course of an hour and your throughput could increase considerably. Either way, the cycle time from part installation to part installation on an automated fastening system are faster than installations with spin-pull hand tools, which are also used in high volume installations, by at least a 2 to 3 seconds. Some automation systems even have a mobile arm that grabs the work piece and installs the rivet nut or clinch nut. These systems install fasteners faster than manual assembly, and it might not take much human operation besides initial set up. Sounds great, but let’s take a look at when using these systems make a lot of sense, and the advantages of having an automated system.Īutomated fastening systems are typically used for high volume installations, on an assembly line for example. In some cases, this removes the need for a human to be involved, letting the automation system handle the work itself. Fastener automation systems usually consists of a robotic arm or robotic station where fasteners are automatically installed into the workpiece. Hand tools - manual, hydro-pneumatic, or pneumatic, are popular options and are used in low and high volume assemblies.Īutomation is another option. There are variety of ways to install fasteners like rivet nuts or clinch nuts into workpieces. When Fastening Automation Makes Sense Febru5:04 pm Leave a Comment.Fastening Solutions for the Heavy Truck Industry.Fastener Solutions for the Construction and Agriculture Equipment Industry.Fastener Solutions for the Electric Vehicle Industry.Sherex Process Monitoring Installation System.Wedge Locking Washers and Nuts - Vibrational Loosening Prevention.
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